I recently completed the Cardigan Bay Jacket by Carol Fellers (Love her designs BTW) and needed some sizable buttons to complete the jacket. I purchased some 1 in. buttons from a local store just the fill the bill until I found some GREAT buttons. However, the 1 in. were just too small. So Devon and I journeyed to another store to look for toggle buttons. There was a small selection of toggles but they were all weird asymetrical shapes and the cost was sky high: $3.50 for 1 button and I needed 8). So I purchased a 3/4 in. square dowel, 36 in. long and planned to make my own. Here's how I made my own toggle buttons.
1) Measure and cut your dowel into eight 2.5 in. long pieces. I used a hand saw and miter board. Don't saw on your picnic table, I set up on the grass.
Sanded on Right, unsanded on Left
2) Sand the ends of your dowel until smooth (NO SNAGS) and lightly sand the remaining edges (I rounded the corners of all my sides)
3) Using a small drill bit (try a 5/32 or smaller) and drill 2 holes near the center and equally spaced. You can measure and mark the holes but I just used my eye. I didn't want perfection and like things that are a little off. Again becareful where you drill, I used the grass as my foundation
4) Lightly sand your holes. You can now paint, stain or varnish your buttons or leave them as is like mine. I had intended to stain them a dark cherry but found that after I had sanded I really liked the light wood tone.
5) Sew on your buttons and check out your fast, easy and fun new buttons. My dowel cost $2, I made 8 buttons and I have 16 in. left over for more buttons versus $28 for 8 store bought buttons. Throw in a pint of stain or paint for $10 and you still save $16.
Feel free to sell any button creations from this tutorial, just give me a link back. Enjoy!
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